Polyurethane (Open Cell)

Looking for Custom Polyurethane Packaging Foam Fabrication to Get Your Products Delivered?

As one of the most versatile foam materials ever created, polyurethane foam is used in hundreds of products to provide comfort, support, protection and safety. There are currently several hundred formulations available to meet your needs.

Characterized by its light weight, resiliency, low odor and high resistance to mildew, polyurethane foam is used extensively in common consumer goods such as seating, flooring and bedding products. These foams have consistent cell sizes that make them excellent absorbers and dampeners of sound and are easily laminated to films, pressure sensitive adhesives, corrugated, fabrics and other types of foams. Fabrication is easy with tooling such as steel rule dies for die cut parts to patterns for contour and saw cut shapes.

This open-celled foam is typically used to protect lighter weight, delicate objects with high fragility and/or lower drop height maximums. Polyurethane foam provides excellent cushioning at a very reasonable cost and can be easily fabricated to fit your particular application. Polyurethane Foam is resilient and flexible and can be made in an unlimited number of colors with densities from 1-6 pounds per cubic foot, and in compressions from very soft to semi rigid. It is available in two primary types, polyether and polyester.

Best of all, polyurethane foams are inexpensive when compared to all the cushioning products available today.


  • Furniture Cushions

  • Mattresses and Pillows

  • Display and Cushion Packaging

  • Filtration

  • Gaskets

  • Acoustical and Thermal

  • Insulation

  • Novelty Items

Convoluted Polyurethane Foam

Convoluted foam is a superior packaging material. Due to its cone shaped pattern products can be encapsulated when wrapped for shipping to help resist movement during transport. Material is available in standard and antistatic grades. This material can be cut in many different thicknesses and various base to peak heights depending on your product.

Cross Linked Polyethylene

Extremely fine-celled, chemically crosslinked foam that is ideal for applications which require a foam that combines a smooth, aesthetic feel with superior physical and chemical properties. XLPE is the ideal solution for a diverse array of applications where thicker sections of closed cell foam are required.

This foam is ideal in the cosmetic, food, medical fields, and many other applications.

Gym Foam

Wall Padding and Floor Padding: Save money, don’t purchase new mats for floor and walls. You can purchase new foam for your mats from us, we can custom cut the foam for your specific application. Just contact us with sizes and use. We can send you samples and quote it for you.

Wall and floor padding is typically 2” thick, 4 ft wide and 8 ft long and made out of 100 ILD foam.

Gym Pit Cubes: All sizes are cut to order with quick turn around time. Please call for prices and delivery. Pit cubes are blue in color and are made out of 1.5 lb density foam with a 35 ILD and are combustion retardant.

If you have any questions regarding our polyurethane products or if you would like to discuss your foam packaging needs with an expert, please contact us at 203-380-6660 today.